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Question:

How does COMPRESS determine if a material is exempt from impact testing requirements?  How does COMPRESS determine the minimum design metal temperature (MDMT) rating?

Answer:

COMPRESS reports the rated MDMT for each component in the Pressure Summary report. The rated MDMT is determined using the applicable rules of UG-20 and UCS-66.  If the rated MDMT is warmer than the value specified in the component's MDMT input, COMPRESS reports a deficiency but does not automatically specify that impact testing be performed.  Depending on the circumstances,  MDMT may be reduced by a number of variables such as the application of PWHT, impact testing the material and even changing the applied stress ratio. It is the designer's responsibility to arrive at the desired MDMT by taking action that is appropriate to the circumstances.

To find the rated MDMT, COMPRESS first calculates the governing thickness per the rules of UCS-66(1), (2) and (3).  COMPRESS then determines if the component is exempt from impact testing by the rules of UG-20(f) or UCS-66(d), or if the governing thickness is exempt based on the curves of Figure UCS-66. If a material is exempt from impact testing by UG-20, the rated MDMT is reported as the lowest design value in UG-20, which is -20° F.

If a material is not impact test exempt by these paragraphs, COMPRESS rates the material according to the rules of UCS-66 paragraphs (a) and (b).  Figure UCS-66.2 provides rules for determining the lowest MDMT permissible without impact testing.

If the material is not exempt from impact testing (at the specified MDMT) under any of the above, COMPRESS returns a deficiency when the reports are generated.  The designer can remedy MDMT deficiencies in one of several ways by returning to the component design dialog.  One way is to specify the material as impact tested. Of course, this may not be the most economical method of achieving the desired MDMT.

Another important consideration is that COMPRESS rates MDMT coincident with the vessel maximum allowable working pressure (MAWP).  This is in accordance with general note 2 of Figure UCS-66.2.  The COMPRESS option "Maximize MDMT/No MAWP" can be used to lower the rated MDMT by specifying that design pressure be used as the coincident pressure instead.  Using the COMPRESS option "Maximize MDMT/No MAWP" will usually result in a lower rated MDMT but by definition limits the MAWP to be equal to the specified design pressure (P) .

The COMPRESS option "Find coincident pres. for MDMT" determines the pressure at which the MDMT input in the dialog is exempt from impact testing.  To use it, check the option and advance to the next dialog and return to the previous dialog.   The design pressure input is set to the maximum pressure that can be specified without having to impact test the material and the switch is turned off.